04yamaha royal star 100 owners manual




















Click Here to See Inside. Online Manual Lifetime Subscription. This Yamaha Royal Star manual is pages. Your Clymer Manuals Yamaha Royal Star M online manual is viewable with a magazine reader and features the same content as the printed manual. The Clymer online manual is excellent for viewing on tablets such as the iPad. Install cowling A. Grommet 1. Cowling B Remove the bolt, and then pull the pan- 2. Panel B 1. Panel C EAU 2. Bolt 2.

Screw Panel C 3. Bolt To install the panel To remove the panel To install the panel Place the panel in the original position, 1. Remove panel B. Page Checking The Spark Plugs 1. Spark plug cap 1. Spark plug gap diagnose such problems yourself. In- 2. Remove the spark plug as shown, stead, have a Yamaha dealer check Spark plug gap: with the spark plug wrench includ- the vehicle. Clean the surface of the spark plug EAU EAU Canister for California only Engine oil and oil filter car- gasket and its mating surface, and tridge then wipe off any grime from the The engine oil level should be checked spark plug threads.

Page 80 An oil filter wrench is available at a of the recommended type to raise Yamaha dealer. Apply a thin coat of engine oil to To change the engine oil with or Oil quantity: Without oil filter cartridge replace- ment: 3. O-ring 1. The oil level should be at the brim of the er check and repair the vehicle. In addi- NOTE: filler hole. Remove the oil filler bolt and drain 6. Check the final gear case for oil EAU Coolant bolt to drain the oil from the final leakage. If oil is leaking, check for The coolant level should be checked gear case.

Have a filter case off. Clean the air filter elements more frequently if you are riding in unusually wet or dusty areas. Install the air filter element by fit- ting the projection on the air filter element into the holder in the air fil- ter case, then tightening the screws.

Page Carburetors Therefore, all carburetor adjusted by a Yamaha dealer at the in- adjustments should be left to a Yamaha tervals specified in the periodic mainte- dealer, who has the necessary profes- nance and lubrication chart. Page Valve Clearance kPa 36 psi 2. Page 89 After extensive tests, only the that the total weight of the cargo, rid- tact a Yamaha dealer immediately and tires listed below have been ap- er, passenger, and accessories have the tire replaced.

Page Cast Wheels The accessories or replacement damage before each ride. If any parts you choose for your vehicle damage is found, have a Yamaha should be designed specifically for 1. Valve stem locknut dealer replace the wheel. Do not this model, and they must be se- 2. Page Clutch Lever If there is air in the hydraulic 2. To increase the brake lever free system, have a Yamaha dealer bleed play, turn the adjusting screw in di- the system before operating the motor- rection a.

To decrease the brake cycle. If there is air in the hy- who has the necessary professional draulic system, have a Yamaha knowledge and experience. Front brake EAU Rear brake pads 1. Minimum level mark Have a Yamaha dealer change the leakage and poor braking or clutch brake and clutch fluids at the intervals performance. Recommended lubricant: Lithium-soap-based grease all-pur- pose grease Page Checking The Steering Securely support the vehicle so that fork does not operate smoothly, there is no danger of it falling over.

Hold the lower ends of the front fork legs and try to move them for- ward and backward. Avoid any contact with hub or if the wheel does not turn skin, eyes or clothing and al- smoothly, have a Yamaha dealer check ways shield your eyes when the wheel bearings. Page Replacing The Fuses Storing a discharged battery can cause permanent To charge the battery battery damage. Have a Yamaha dealer charge the bat- To charge a sealed-type MF tery as soon as possible if it seems to battery, a special constant-volt- have discharged.

Keep in mind that the age battery charger is required. Fuse box 2 is located behind panel B. Specified fuses: See page See page Main fuse: If the fuse immediately blows burns out, replace it as follows. Disconnect the headlight coupler, check the electrical system. Do not touch the glass part of the bulb. Install the bulb cover, and then 1. Screw connect the coupler. Have a Yamaha dealer adjust the headlight beam if necessary. Screw Page Supporting The Motorcycle However, should your motorcycle To service the front wheel require any repair, take it to a Yamaha 1.

Stabilize the rear of the motorcycle dealer, whose skilled technicians have by using a motorcycle stand or, if Page Troubleshooting Charts Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Page Engine Break-In Vary the speed of the motorcycle If any engine trouble should occur must be avoided. Do not operate it at Yamaha dealer immediately. Park the motorcycle in a place where pedes- trians or children are not likely to touch the motorcycle.

Page Spark Plugs Do not attempt to diagnose such problems yourself. In- stead, take the motorcycle to a Yamaha dealer. You should periodical- ly remove and inspect the spark plugs because heat and deposits will cause any spark plug to slowly break down and erode.

Install the spark plug and tighten it to the specified torque. Tightening torque: Spark plug: Spark plug gap 1. Oil level window you are installing a spark plug, a good 2. Page 50 3. Remove the drain bolt and drain the O-ring of new oil filter. Remove the oil filter by using an oil NOTE: filter wrench. Page Final Gear Oil 5. Place the reservoir tank cover in 2. Check the coolant level in the res- Yamaha dealer for repairs. Page Carburetor Adjustment A diagnostic tachometer must be used cated adjustment.

Most adjustments for this procedure. Attach the tachometer. Start the has the professional knowledge and engine and warm it up for a few experience to do so. If the free play is incorrect, ask a Yamaha dealer to crease engine speed. Standard idle speed Page 56 Yamaha dealer immediately. Brakes, tires, and relat- ed wheel parts replacement should 1.

Sidewall 1. Tire valve be left to a Yamaha Service Techni- a. Tread depth 2. Valve core cian. Valve cap with seal Tire inspection CEE No guarantee for handling Valve core A a ride. Ask a Yamaha dealer to do this service. Have a The free play at the front brake lever footrest. Page Brake Light Switch Adjustment 2. Adjusting nut control and an accident.

Have a EAU Yamaha dealer inspect and bleed Brake light switch adjustment the system if necessary. The rear brake light switch is activated by the brake pedal and is properly ad- justed when the brake light comes on just before braking takes effect. Page Checking The Front And Rear Brake Pads If the groove has almost disap- Before riding, check that the brake fluid allow checking of brake pad wear with- peared, ask a Yamaha dealer to re- is above the minimum level and fill out disassembling the brake.

Inspect place the pads. Minimum level mark 1. Minimum level mark Observe these precautions: Refill with the same type of brake When checking the fluid level, fluid. Have the Yamaha dealer replace the following components during periodic maintenance or when they are dam- aged or leaking: oil seals every two years Page Brake And Clutch Lever Lubrication Lubricate the sidestand pivoting point and metal-to-metal contact surfaces.

Lubricate the pivoting parts. Check that the sidestand moves up and down smoothly. Page Front Fork Inspection 3. Push down hard on the handle- If the battery seems to have dis- bars several times and check if the charged, consult a Yamaha deal- fork rebounds smoothly.

EC If the motorcycle is equipped with Page 66 If you do not have a sealed- Batteries produce explosive gases. Ventilate when charging or Always make sure the connec- using in an enclosed space. Screw 1. Ignition fuse 1. Bolt 2 2. Signaling system fuse 2.



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